Carol L. Jones. Keeping operators and workers out of grain bins is key to keeping them safe. protected in such a manner that they are kept out of the danger zone of the auger. how often the bin is swept is important. Manufacturer of quality grain bins, dryers, tower dryers, aeration fans and material handling equipment. in 1910.272(g) have been implemented, unless the employer or the employers representative Figures 2 and 3 show an Figure 13. Are You Sweeping Your Grain Bin Safely? True zero entry drive system. When The Express features a skeletonized frame that is designed to allow the sweep to be completely wrapped by grain when buried, reducing load stress on the bin sweep and promoting long-lasting durability. the safety surrounding sweep augers since 2009. Paddle Sweepway. must enter the bin to plug the cord into the sweep or retrieve the cord to plug in I really feel its a good investment, and it really reduces your need for manpower, because theres nothing to it. Copyright 2022 WATT Global Media. A person act on the guard in such a way that it might be displaced. 7, October 2, 2013. over the sumps (see step 3) and the worker must use engineering controls within the grain does not develop when old grain is left repeatedly in the bottom of bins. Sweep Auger Safety. The grain entry points and the subfloor auger must be de-energized and locked out/tagged U.S. Pat. Figure 10. task to a task that takes just a few hours. Sump opening guard design requirements. Information is provided 'as is' and solely for informational purposes, not for trading purposes or advice. 25, No. of an emergency. In 2012, Prairie Land Millwright introduced its BinGator bin sweep for zero-entry cleanout of grain tanks and flat storage buildings. They told us how to get it running again. unguarded sump opening and the same sump opening with a guard imposed on the figure. Weve never broken a chain. Patented above-floor collector ring allows power to be permanently wired into the sweep. Guidance for Sweep Auger Operations in Adjustments to sweep settings are easily made in the control panel. No portion of this site may be copied or reproduced without prior express written permission. information may be accessed at: Guidance for Sweep Auger Operations in Grain Bins. If a current sweep auger requires a cord to be run into the These benefits include: Commercial grain facilities and facilities that must meet OSHA standards should have It looks like it will last the lifetime of the bin, and it actually works. The sweep auger must be de-energized and unplugged during maintenance and adjustments. With our 90-foot-diameter tanks, it used to be close to a 24-hour process, and now we can sweep those tanks in four hours. high: 7.8639 Workers must obtain a bin entry permit certifying that the precautions contained Available in 5K and 10K capacities. grain bins can be reduced. or the plug (see Figure 1). Figure 1 demonstrates locking out/tagging out of The BinGater allows you to empty your bins as easily as you fill them.. Flat Threaded Nested. Learn More Honeyville The Behlen Omega sweep is the only sweep in the industry to offer hot dipped galvanized construction to provide for longer lasting service. Product Review Railcar Unloader Pneumat Systems Inc, Product Review Railcar Hopper Gate Opener Arnold Company. The benefits weve seen are with time, safety, and a lot less horsepower to get more bushels per hour. To request more information please fill out the form below. When the grain quits coming out, you just push the start button and it cleans the bin, then you turn it off, and thats all there is to it. The zero-entry control system allows for automatic or manual operation saving you time and money. Prior to that, we were using an auger with the little tractor that pushes it around the bin. Learn the best practices for calibrating a low-pressure ground sprayer boom-mounted nozzle for the best results when applying pesticides. With these BinGators, the paddles dont really seem to wear out. . When purchasing a zero-entry sweep auger, consideration for the types of grain and an energy source. grips the handle. Grate with proper secure mounting modifications. Figure 14. on the unguarded portion of the auger (29CFR1910 Subpart O, machinery and machine It was founded on the family farm North of Rivers, Manitoba, with the hope that they could build a mechanical grain bin cleaner that had greater efficiency, was safer, and more simple to use than what was on the market at the time. The sweep will automatically raise itself off the bin floor once the remaining grain pile is at a point where the sweep needs to be engaged. The OSHA The auger has a positive speed control mechanism or bin stop (Figure 13) device This may be achieved by catwalks or guardrails. Figure 5. Full retrofit capabilities. From the manufacturer of the very first all-steel truck scale comes the state-of-the-art ARMOR digital truck scale with SmartCell load cells. that help to keep workers out of bins: keeping grain in good condition, so clumping In our 105-foot-diameter tank, the fastest we could empty it would be 36 hours, give or take. Sweep auger with acceptable guarding. Designed for 30'-105' Bins with full floors, the GSI Leave In Commercial Sweep features premium flighting and two different auger sizes. In the 1940s, the company started manufacturing products for the ag industry. The unique sweep automatically raises itself off the bin floor once the remaining grain pile is at a point where the sweep needs to be engaged, he explains. Sweep auger dead man handle that energizes the sweep auger only when the worker 7 and 8 show an auger with no acceptable guarding and an auger with an acceptable They werent very efficient. 8" DIAMETER FRONT WHEEL 8" diameter front wheel with sturdy mounting arm for more stability on uneven floors. Adjustments to sweep settings are easily made in the control panel. To that end, Sukup Manufacturing Co. has developed the 16" Zero-Entry Commercial Sweep for 60'-156' diameter bins. Sweep auger worker protection fencing. close: 14.1311, US Hard Red Winter Wheat Price Idx: KEPAUS.CM, open: 9.4601 Designed to move grain using flighted paddles instead of augers, President Duane Chaon (815-538-3085) says the BinGator moves grain efficiently at high volumes (up to 22,000 bph) using less horsepower than conventional auger sweeps. a bin entry permit is given at the end of this fact sheet.). CFR 1910.272 was interpreted by OSHA to mean that an employee could not enter a grain While not all farms are under the jurisdiction of OSHA, the same safety guidelines Figure 4 shows a guard in place but not properly These 10 steps are required by OSHA and go a long way in keeping workers safe when Bin Gator bin sweeps from Prairie Land Millwright actually sweep the bin floor leaving little or no grain behind. Auger flighting features thicker outer edge that increases lifespan by over 50%. CORLIM45 Flyer An industry-leading dual pass single arm grain sweep design allows the end user to unload their grain bin in a safer and more efficient manner. In 1888, Sudenga Industries began as a blacksmith shop. I think we had trouble with a fuse once, and we called. is forbidden. All motors on the Sukup commercial sweep, including . of zero-entry bin sweeps when making the decision to retrofit existing equipment or Each kit includes: (1) Support Plate (1) Support Platform Pad Bolt Bag Anchor Kit Hardware (1) 1/8" Shim Plate This system requires no adjustment prior to operation, promoting a true zero-entry experience. high: 9.4601 Sudenga's legendary Posi-Shift 8 and 10 round tube power sweeps are available for bins to 61 10 (8) and 80 5 (10). 2001-2022 Country Journal Publishing Co. Privacy Policy | Terms of Use Google has not performed a legal analysis and makes no . The worker Leads with the flighting for a "full-bite" in tough, stubborn grain. Our sweeps require minimal labor to finish clean up of a bin floor once the cycle is complete. When purchasing a zero-entry sweep auger, consideration for the types of grain and how often the bin is swept is important. Designed to move grain using flighted paddles instead of augers, President Duane Chaon (815-538-3085) says the BinGator moves grain efficiently at high volumes (up to 22,000 bph) using less horsepower than conventional auger sweeps. Because the sweep is designed for zero entry, no employees need to enter the bin for cleanout. Overview Specifications Accessories Brochures Product Gallery. So I went and looked at one, and then we talked to the guys at Prairie Land about how large of a bin we could put it in, and they set up to a 150 feet high or so. Norstar Commercial Bin Sweeps offer reliable performance; true zero-entry and maximum capacity. 8. close: 7.7789. We installed our first BinGator four or five years ago. bin to prevent the worker from coming in contact with the operating sweep auger. bars on the grates is determined by the distance between the bin floor and the auger Motorized tractor drive and SureGrip Wheel ensure reliable power and traction. With an old sweep, youd be thinking, I dont want to run the sweep, so youre planning your inventory around not having to run the sweep. Walking on the grain where the depth of the grain presents an engulfment hazard Click on any of the product images to find out more about our bin sweeps, which include the formed steel backboard, drive wheel, easy-off motor mount, driven sheaves, belt (s), and belt guard. It is an advanced digital system that is top-to-bottom different (and superior) to your grandfathers truck scale. Temporary help may be used with reduced training requirements because workers do not Be sure to work with a reputable dealer (dislodge) the sweep auger while it is energized (Figures 14 and 15). 6. to power outside of the bin, thus zero-entry is not possible. I have a bin that loads directly onto trucks, so the truck drivers turn on the conveyor, and then when the grain quits coming out, they have to turn on the conveyor and sweep. I think we got our first BinGator probably 10 years ago. Mid-Continent Industries Newton Grain Cleaner, CCS Group Using Raken App to Streamline Construction Field Updates, EXTRON AgTECT Grain Spreader Uses Gravity-Powered Design, IAOM Provides Educational and Networking Opportunities to Advance Careers and the Milling Industry, Grain Elevator and Processing Society Allows Grain Professionals to Network, Grain Rescue Tube Designed For Quick, Safe Rescues, NGFA Arbitration System Provides Fair Way to Handle Industry Disputes, NGFA Committee Apprentice Program Allows Participants To Develop Skills, Career, Grain Elevator and Processing Society Finds Next Generation of Industry Leaders, National Grain and Feed Association Allows Professionals to Share Knowledge and Information. With the BinGator, its easy to keep your inventory fresh, and you can change your mind on what youre going to put in the bins; thats really the nicest part of the whole thing. This zero-entry sweep utilizes a Class II Explosion Proof Motor, Variable Frequency Drive (VFD), Floor Mounted Track System, and Human Machine Interface (HMI) Touch Screen Control to provide. Sudenga Industries, Inc. Sudenga Industries, Inc. with industry, OSHA backed off its ruling to a certain extent. Not requiring personnel to enter the bin to raise the sweep off the floor prior to engaging the sweep is an important safety feature., The sweep also is innovative in that it leads with the auger, says Ver Steeg. Figure 15. below will certainly help to provide a safer working environment and could potentially Bin Sweep control is located on the bin exterior. The paddles sweep the bin floor, greatly reducing the need for manual cleanout, he says. sweep auger is operated. I saw the BinGator in a farm magazine, and they mentioned how heavy it was. newsletter, Vol. Standard patent pending slip clutch to allow for zero entry operation / automatic startup. The person doing the maintenance must maintain control of the lock out/tag out equipment Futures: at least 10 minute delayed. 9. And most of the old auger-type ones would wear out over time. So far, we havent had to do a lot of maintenance on the BinGators. The serrated UHMW paddles will break up any crusted layers while the rubber paddles almost completely clean the floor, standard on 10K only. This reduces an otherwise two- or three-day There are no jacks to maneuver and no shoveling to get the sweep started, once the intermediates are all drawn down, explains Chaon. About four years later, and after much discussion View this case study and more in the Grain Journal May/June 2018 magazine. involving injury and death are greatly reduced, and in most cases, eliminated. with the subfloor auger in operation. sweep manufacturers have made great advances in sweep design. Foam filled tires on all sweeps is standard. in the operating guidelines. The unique sweep automatically raises itself off the bin floor once the remaining grain pile is at a point where the sweep needs to be engaged, he explains. Tips for construction and use of the cutter are given. When the 10 steps listed above are followed, incidents Sweep auger equipped with an attached guard preventing contact with the worker entering and working around grain bins. The Laidig CleanSweep system is ideal for high-volume storage of free-flowing materials, such as dry grains and pellets making it the ultimate bin, silo & dome cleanout solution. CONFINED SPACE ENTRY PERMITExample (Other examples are available on the Internet) (click link below). In 1888, Sudenga Industries began as a blacksmith shop. in place and must be followed. Sukup Addresses Grain Bin Safety Concerns with Zero-Entry Commercial Sweep . in May 2013, OSHA agreed that workers could be allowed into a bin with the sweep auger The heavy-duty, zero-entry rotating contact provides power to the sweep, so there is no need to enter the bin with a drop cord. In the 1940s, the company started manufacturing products for the ag industry. only when the operator is in contact with the device (Figures 9 and 10). Hutchinson NexGen 2000 Commercial Sweep A key component to zero bin entry operation. contact with moving parts at both the top and back areas of the sweep auger. Emptying bins completely In a memorandum issued Grain Bins. A MORE DURABLE SWEEP. Anything that we build new, we put those sweeps in them now. with the person working in the bin either through sight, radio or voice. reinforced. Grain facility managers report great benefits from installing and using zero-entry Then sometimes, you leave old corn in the bin for a year because you dont want to sweep it out. empty. secured. low: 8.9448 Streamlined geometry. of the unloading process of grain bins. c. Workers in the bin other than the person operating the sweep auger must also be The original end rubber whatever is long gone. Reliable Bin Sweep Choices For handling the unloading chores in a grain storage bin, brock offers several reliable on-farm and commercial use bin sweep choices. out before anyone enters the bin. BinGator Zero Entry Bin Sweep Makes Bin Cleanout Safer Prairie Land Millwright Inc 815-538-3085 http://www.prairielandmillwright.com BinGator saves time during bin cleanup In 2012, Prairie Land Millwright introduced its BinGator bin sweep for zero-entry cleanout of grain tanks and flat storage buildings. be available for continuous work assignments. To see all exchange delays and terms of use, please see disclaimer. pics.. Caldwell County Kentucky. Grates/guards must be in place and SECURED on the subfloor auger sumps before the Therefore, bins get swept out more often and out-of-condition This upgrade can be added to any existing Sukup Power Sweep system. With planning, training and coordination, the risks that are inherent in working inside Tractors for 90' and 105' Bins come with slip clutch. low: 7.7014 Product Features Heavy-Duty frame Industrial grade pushers Without mentioning names, were replacing a lot of the competitions paddle sweeps with these. Our old augers had 25-hp motors, but the BinGator has a 10-hp motor and is getting a lot more bushels per hour out of it. Zero-Entry Automatic Touch Screen Controls allow you to control the sweep from outside the bin, Programmable Logic Controller (PLC) provides greater reliability, Patented Pivot Point allows the sweep to free-float to account for variations in concrete, Heavy-duty, zero-entry rotating contact provides power to the sweep, Pushers applying uniform pressure to the sweep, reducing the wear on the inside pushers, Built to take the weight of the grain in large commercial bins, Heavy-duty frame and sleeved auger ends provide optimal strength, Industrial grade wear track protects aeration tunnels. The design of the device is simple, rugged and rapid to implement. Our company went to zero bin entry here about eight or 10 years back, and we just had no way to comply with that, because of our old bin sweeps. During operation, grain "avalanches" are held at bay ahead of the sweep. Figures Patented above-floor collector ring allows power to be permanently wired into the sweep. Co.. open: 6.9005 Facts and pointers for getting a good, uniform and precise application of poultry litter using spreader trucks. Designed to be fully submersed in grain and can unbury itself from a grain avalanche. 2001-2022 Country Journal Publishing Co. Privacy Policy | Terms of Use September/October Issue, pps. content grain require greater horsepower and larger clearances. View this review and more in the Grain Journal May/June 2019 magazine. By Prairie Land Millwright Inc The first systems were round unloaders to accommodate bins up to 48 feet in diameter. In the 1940s, the company started manufacturing products for the ag industry. You seem to talk to the same people every time, and theyll work with you; theyll help you decide what options would be right for what youre doing. Product Review Portable Vacuum System Walinga, Inc. 2. have to enter the bin. Subpart O (Figures 11 and 12). 6,000 bph and 10,000 bph models. This feature is important as the auger actively engages crusted or out-of-condition grain, giving the sweep the best chance of advancing properly while sweeping the bin.. Message format. Worker protection caging and sweep auger controls. to the floor more frequently makes it easier for bin sweeps to move the remaining In 2012, Prairie Land Millwright introduced its BinGator bin sweep for zero-entry cleanout of grain tanks and flat storage buildings. Compare Brock 1500 Series 8" Unload Parts List $1.30 - $1,094.81 Compare Heartland Sweep 16:1 Reduction Wheel Upgrade Kit $1,379.65 Compare who would issue the permit is present during the entire operation. The biggest benefit and the reason I have BinGators in all of my bins came as a surprise to me. All market data is provided by Barchart Solutions. This feature is important as the auger actively engages crusted or out-of-condition grain, giving the sweep the best chance of advancing properly while sweeping the bin.. The OSHA Grain Handling Standard 29 Reducing Danger when Operating Sweep Augers, Guidance for Sweep Auger Operations in Grain Bins, Equipment & Structures for Farms & Ranches, Machinery Ownership versus Custom Harvest*, Calibrating a Low-Pressure Ground Sprayer: Boom-Mounted Nozzles, Facilities & Equipment for Food Processing, Poultry Litter Spreader Truck Operation and Calibration, Division of Agricultural Sciences and Natural Resources. definitions of terms used in the OSHA policy as well as in the 10 steps. A true zero-entry sweep system that handles the extreme demands of commercial grain handling applications. Grain Journal. Zero-entry sweep augers are controlled from outside of the bin and are robust enough to handle out-of-condition grain without help from workers entering the bin. close: 6.8342, open: 14.0924 (An example of The unguarded sump opening is a safety hazard because workers could step into the Flight Modular design allows adaptation to bin diameters from 36' - 156' (11 m - 47.6 m). Upgrading an existing sweep auger to zero-entry is bin while the sweep auger was engaged. Theyre a little bit higher priced, but when it comes down to it, you get what you pay for. 272 Grain Handling Standard. Sukup Mfg. No portion of this site may be copied or reproduced without prior express written permission. Box 2000 Milford, IN 46542-2000 U.S.A. sales@brockgrain.com +1-866-658-4191 must be trained in emergency procedures and rescue, and know who to contact in case Sukup Manufacturing Co. holds the safety of customers as a top priority. is addressed along with safety steps, preparation for sweep-cleaning operations and An observer must be positioned outside the storage structure and have contact Simply start and monitor operation from the externally mounted control panel. Clearly, the safest place to be when unloading or working around a grain bin is outside the bin. Learn More Reduced time to sweep out bins. grain bin sweep end sweep Prior art date 2019-03-14 Application number PCT/US2020/021832 Other languages French (fr) Inventor Adam K. GUTWEIN Mark S. Dingeldein Jeffrey E. Walker Original Assignee Ctb, Inc. The Occupational Safety and Health Administration (OSHA) has been concerned about The sweep can work 24/7 while workers may not These bin stops are for direct Pure hydraulically driven product. Carol L. Jones, PhD, PEProfessor and Orville L. and Helen L. Buchanan ChairStored Products Engineering. Lock out/tag out of electrical equipment. Moves grain towards the center of the bin to be picked up by the sweep on the second pass. One of its newest products is the D Series bin sweep, which according to Greg Ver Steeg, vice president-sales and marketing, is a true zero-entry sweep that requires no staff entry into the bin to prep the sweep for engagement. Models CS210, CS310, CS410, CS510, CS1010, CS2010. I recommend the BinGator to anyone who will listen to me. They seem to have good longevity. Drive tire size: 13 x 5.00-6 super lug. something to consider in some situations. In 1888, Sudenga Industries began as a blacksmith shop. The commerical D Series sweeps (Models D100 and D150) from Sudenga Max are true zero-entry sweeps that require no staff entry into the bin in order to prep the sweep for engagement. The price was a little high, but we decided to go ahead with it. For 60'-156' diameter bins Zero-Entry Automatic Touch Screen Controls allow you to control the sweep from outside the bin Programmable Logic Controller (PLC) provides greater reliability Patented Pivot Point allows the sweep to "free-float" to account for variations in concrete Heavy-duty, zero-entry rotating contact provides power to the sweep a. 10" or 12" auger diameters. Zero-entry commercial grain sweeps for grain bins to 130 ft. in diameter. As for maintenance, just like everything, weve had a couple of small problems with it, but for the most part, theyre very low maintenance. Posted 1/31/2012 20:46 (#2197793) Subject: grain bin sweep end tire, other options? It offers True Zero-Entry and unmatched traction with its Positive Drive system, Posi-Trac Control Panel and UL Listed Collector Ring. Figure 11. Zero bin entry should be our goal . Red Green Tractors. More in place certainly help workers stay safe. In 1888, Sudenga Industries began as a blacksmith shop. clumps and bridges, entrapment and engulfment do not occur. Figure 6. Dependable Conveyor Systems, Product Review Diaphragm Switch BinMaster, Product Review Dust Monitor Arnco Safety. for the number of the standard. Grain and Feed Association of Illinois Safety, Health and Environmental Services Update Brock's sweeps are dependable, designed to be fully submersed in grain until the sweep is needed, and they offer options for zero-bin-entry use. Learn More X-Series Sweep No in-bin preparation is required prior to starting the X-Series Sweep, a true Zero-Entry sweep. flights or paddles (Figure 6). 3065 Pershing Ct. Decatur, Il 62526 800-728-7511 217-877-9660 Email: webmaster@grainnet.com Unsafe handling of a sweep auger with foot. Guidelines for safe working conditions are bin clean out. The MAVERIK 4000 Series Commercial Grain Sweep is built with patent-pending, revolutionary engineering that sets the standards with: Hydraulic twin flow True zero entry drive system Pure hydraulically driven product Full retrofit capabilities Up to 15K bph capacity Streamlined geometry Bin Diameters 60-132 feet (18.3-40.2 m) Maximum Eave Height unguarded portion of the sweep auger should be the front point of operation. Zero Entry Kit for Daay Bin Paddle Sweeps $20487 or Quantity Add to Cart Description Shipping No Returns Local Dealers Paddle Sweep OEM Part 701412 / 695130 Complete zero entry kit for farm/commercial Daay Bin Paddle Sweeps. Occupational Safety and Health Administration 29CFR1910. Grain bin sweeps are an important part Hutchinson sweeps clean out a range of bins sizes with ease, while the unloads move your grain gently and efficiently. Here are what some users of the BinGator zero entry bin sweep have to say: Before the BinGator, we were using a competitors augers. It turned out very well. must be positioned at least seven feet from the energized auger at all times. Moving grain around the sweep auger with a foot is an unsafe practice. Figure 9. Portable Augers Load 1,000 Bushels in Three Minutes. Training Significant reduction in risk because workers do not enter the bin until it is completely grain without help from workers entering the bin. The principles of partial budgeting, the components of the partial budget and how the process works in relation to owning machinery versus custom harvest. Another benefit weve seen is the durability. Weve greased them, but thats about it. With the BinGator, the bin is empty and nobody opens the door into the bin its really troublefree and reliable., Reprinted from Grain Journal May/June 2018 Issue. But the nicest part about Prairie Land is they seem to be a fairly small company. These conditions are listed below. We chose the BinGator because its very heavy duty. Different types of grain and higher moisture Up to 15K bph capacity. This observer 2001-2022 Country Journal Publishing Co. Privacy Policy | Terms of Use There are two factors 38 48.National Grain and Feed Association. This is patent-pending, revolutionary engineering that sets new standards with: Hydraulic twin flow. Workers may not use their hands, legs or similar methods to directly manipulate The space between the One of its newest products is the D Series bin sweep, which according to Greg Ver Steeg, vice president-sales and marketing, is a true zero-entry sweep that requires no staff entry into the bin to prep the sweep for engagement. High capacity grain flow, forceful bin sweep advance into a grain pile, large double center gearbox with solid, common shaft for increased longevity, improved clean up along bin wall. sump. Hydraulically driven sweep augers are positive speed control augers. Designed to be left in bin during burial. Available for grain bins up to 139 foot diameter. This Home Products Bin Gator Bin Sweeps Watch our video Designed from the ground up to meet the stringent requirements of the commercial grain industry and empty a bin without scheduling a team of employees. 3. Added efficiency in unloading a bin.
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